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Enhancing Industry Automation With the current trend of automation, unmanned operation, and intelligentization in large-scale equipment, remote-controlled automated heavy machinery is becoming increasingly widespread. However, equipment inspection still relies on periodic manual inspections, requiring technicians to use their vision, hearing, touch, and extensive experience to determine whether components are faulty or damaged. Traditional inspection methods cannot promptly detect equipment anomalies or predict the progression of potential failures.
Scenario-based Solutions
Drive Mechanism Monitoring By collecting and analyzing real-time data on key components of equipment (such as motors, bearings, and gearbox gears), including vibration, sound, and temperature parameters, online monitoring, timely detection of abnormal conditions and the prediction of fault development trends of the equipment can be achieved in our system.
Structural Stress Monitoring Through finite element analysis of the equipment, Leewell stress sensors are deployed at stress concentration points for real-time monitoring, helping to discover potential fatigue damage in advance and take reinforcement measures.
Wire Rope Defect Monitoring Using advanced vision technology, the system detects broken wires, wear, corrosion, and stress anomalies in wire ropes. It provides timely alerts to ensure safe operation and prevent failures.
Drive Mechanism Monitoring
In the automation industry, there are a large number of production equipment playing an important role which affect the continuity of the production process. There are problems such as difficult inspection and maintenance, and untimely abnormal detection as well. Once a failure occurs, it will cause the device to stop production or even serious accident. Leewell's intelligent sensing solution for drive equipment is to install sensors on the motor, reducer, and bearing to achieve real-time online monitoring. Our solution provides customers with accurate predictive maintenance strategies and effective equipment maintenance suggestions, and improve the efficiency of customers' overall production operations.
Structural Stress Monitoring
The stress monitoring system monitors stress and strain at the key stress points of the equipment's steel structure. By deploying sensors to collect and analyze data, real-time online monitoring, trend analysis, and defect alarms of the equipment's steel structure can be achieved. Our solution can combine the load, position, operating hours, operating status and other working condition parameters in the equipment's PLC to conduct statistics and evaluation on the equipment's operation, efficiency, and remaining life, provide operation and maintenance recommendations, and achieve full life cycle management of the equipment to ensure the safety of the entire equipment.
Wire Rope Defect Monitoring
As a key load-bearing component, wire rope is widely used in hoists, cranes, elevator transportation, cable cars and other scenarios. Its operating status is directly related to the safety of equipment, life and property of personnel. However, due to long-term alternating loads, environmental corrosion and mechanical wear, wire ropes are prone to damage such as broken wires, wear and fatigue. Traditional manual visual inspections or regular replacement methods have problems such as low efficiency, high missed detection rate and cost waste. Leewell uses visual technology to detect defects such as wear, broken wires, deformation, rust and other defects of wire ropes in real time and accurately, and issues alarms in time to ensure the safe operation.
Solution Values
Cooperative Partners
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Enhancing Industry
Automation

With the current trend of automation, unmanned operation, and intelligentization in large-scale equipment, remote-controlled automated heavy machinery is becoming increasingly widespread. However, equipment inspection still relies on periodic manual inspections, requiring technicians to use their vision, hearing, touch, and extensive experience to determine whether components are faulty or damaged. Traditional inspection methods cannot promptly detect equipment anomalies or predict the progression of potential failures.
Scenario-based Solutions
Drive Mechanism Monitoring By collecting and analyzing real-time data on key components of equipment (such as motors, bearings, and gearbox gears), including vibration, sound, and temperature parameters, online monitoring, timely detection of abnormal conditions and the prediction of fault development trends of the equipment can be achieved in our system.
Structural Stress Monitoring Through finite element analysis of the equipment, Leewell stress sensors are deployed at stress concentration points for real-time monitoring, helping to discover potential fatigue damage in advance and take reinforcement measures.
Wire Rope Defect Monitoring Using advanced vision technology, the system detects broken wires, wear, corrosion, and stress anomalies in wire ropes. It provides timely alerts to ensure safe operation and prevent failures.
Drive Mechanism Monitoring
By collecting and analyzing real-time data on key components of equipment (such as motors, bearings, and gearbox gears), including vibration, sound, and temperature parameters, online monitoring, timely detection of abnormal conditions and the prediction of fault development trends of the equipment can be achieved in our system.

In the automation industry, there are a large number of production equipment playing an important role which affect the continuity of the production process. There are problems such as difficult inspection and maintenance, and untimely abnormal detection as well. Once a failure occurs, it will cause the device to stop production or even serious accident. Leewell's intelligent sensing solution for drive equipment is to install sensors on the motor, reducer, and bearing to achieve real-time online monitoring. Our solution provides customers with accurate predictive maintenance strategies and effective equipment maintenance suggestions, and improve the efficiency of customers' overall production operations.

Structural Stress Monitoring
Through finite element analysis of the equipment, Leewell stress sensors are deployed at stress concentration points for real-time monitoring, helping to discover potential fatigue damage in advance and take reinforcement measures.

The stress monitoring system monitors stress and strain at the key stress points of the equipment's steel structure. By deploying sensors to collect and analyze data, real-time online monitoring, trend analysis, and defect alarms of the equipment's steel structure can be achieved. Our solution can combine the load, position, operating hours, operating status and other working condition parameters in the equipment's PLC to conduct statistics and evaluation on the equipment's operation, efficiency, and remaining life, provide operation and maintenance recommendations, and achieve full life cycle management of the equipment to ensure the safety of the entire equipment.

Wire Rope Defect Monitoring
Using advanced vision technology, the system detects broken wires, wear, corrosion, and stress anomalies in wire ropes. It provides timely alerts to ensure safe operation and prevent failures.

As a key load-bearing component, wire rope is widely used in hoists, cranes, elevator transportation, cable cars and other scenarios. Its operating status is directly related to the safety of equipment, life and property of personnel. However, due to long-term alternating loads, environmental corrosion and mechanical wear, wire ropes are prone to damage such as broken wires, wear and fatigue. Traditional manual visual inspections or regular replacement methods have problems such as low efficiency, high missed detection rate and cost waste. Leewell uses visual technology to detect defects such as wear, broken wires, deformation, rust and other defects of wire ropes in real time and accurately, and issues alarms in time to ensure the safe operation.

Solution Values
Cooperative Partners